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TR00180A3 ITU ZES Solar Car Team
Istanbul Technical University
Technical Inspections
Before they get on track, Autonomous vehicles need to pass a series of 12 technical inspections. For some, the only goal is getting through this test. Many never even make it that far.
10/12
In progress
In progress
Passed
1. Inspection Queue Entry
10 / 10
Bound/Printed documentation
(67 c)
Telemetry equipment installed
(67 c)
Charging Protection (fire blanket, Lipo bag)
(24 l)
Charger
(57 d iii)
SHELL logo front / both sides
(4 a-c)
Race number front / both sides
(4 a-c)
Partner sticker both sides
(4 a-c)
Lift here arrow stickers
(26 f)
Opening mechanism stickers
(30 c)
Other stickers < 400 cm²
(4 d)
Passed
2. Vehicle Weight
2 / 2
Vehicle weight
Vehicle weight < 225 kg
(45 h)
Passed
3. Driver & Safety Gear
11 / 11
Appropriate motorsports helmet - Primary Driver
(21 a-f)
Helmet label readable - Primary Driver
(21 c)
Helmet has no cracks/indentations - Primary Driver
(21 c)
Visor is clear and has no cracks - Primary Driver
(21 d)
Racing suit (s) / Gloves - Primary Driver
(21 d)
Single piece fire retardant racing suit - Primary Driver
(22 a)
Shoes; socks & balacava/FRC - Primary Driver
(22 b, d)
Driver weight (> 70kg) - Primary Driver
(20 a)
Ballast required?
Ballast based on lightest driver
(20 c)
Ballast of suitable type, proper location, sealed
(20 b)
Passed
4. Brakes
11 / 11
Brake documentation
(67 c ii)
Brake rotors point in direction of wheel rotation
(43 a)
Ergonomy (both hands on steering mech.)
(32 c)
Effectiveness Ramp Test - Dynamic
(51 e)
4 disc hydraulic brake
(51 a)
X design or front / rear
(51 b)
Brake pedal 2,500 mm²
(51 a)
Parking brake must keep vehicle stationary on ramp
(51 d)
Disc thickness > 3 mm
(51 a)
One dual master cylinder or 2 master cyls
(51 c)
Commercial brake system, not bicycle
(51 a)
Passed
5. Driver Safety
19 / 19
Safety belt must be designed for motorsports use
(29 g)
Mounting points are clearly accessible for inspection
(29 e)
Safety Belts ≥ 5 mounting points
(29 a-b)
Safety Belts - chassis fixing
(29 d)
Must have 5 independent belts attached to structure
(29 a)
Crotch strap under body
(29 b)
Top strap at 10° angle
(29 b)
Safety belt must be in straight line between mounting point and shoulder
(29 f)
Length adjustor high enough for adjustement
(29 b)
Safety belt has a tight fit (no slack)
(29 c)
No modifications of safety belt
(29 h)
Safety belt strength verified
(29 d)
Quality of body driver collision protection
(26 a)
Roll bar resist 70 kg all directions
(26 d)
Roll bar 50 mm > driver's head - Primary Driver
(26 b)
Roll bar width > shoulders - Primary Driver
(26 c)
Front vis 180° & Tint - driver must be seen - Primary Driver
(28 a)
Rear visibility - see cheat sheet - Primary Driver
(28 b)
Driver exit < 10 seconds - Primary Driver
(30 a-d)
Passed
6. Vehicle Dimensions
10 / 10
Height 1000 - 1300 mm
(45 a)
Width 1200 - 1300 mm
(45 b)
Length 2200 - 3500 mm
(45 c)
Track width > 1000 mm (front)
(45 d)
Track width > 800 mm (rear)
(45 d)
Wheelbase > 1200 mm
(45 e)
Ground clearance > 100mm
(45 g)
Drivers compartment > 880 mm
(45 f)
Width at drivers shoulder > 700 mm - Primary Driver
(45 f)
Two Doors - Min 500 x 800 mm
(46 d)
Passed
7. Mechanical Vehicle Design
37 / 37
Fully closed body
(25 j, g)
Quality of body driver collision protection
(26 a-d)
Crumple space-protect from front/side impact
(25 a ii)
Solid floor & frame
(25 i)
No external appendages or sharp edges
(25 c)
Windscreen & wiper
(52, 28 a)
Window tint - driver must be seen
(28 a)
Body panels do not change shape in wind
(25 b, d)
Wheel covers integral with body
(46 b)
Internal/ext'l opening mech effective/intuitive
(30 c)
Method of opening accurately marked with sticker
(30 c)
No adhesive tape to close driver compartment from outside
(30 d)
Door solidly attached
(46 e)
Bulkhead rigid & fire resistant
(27 b-d)
Bulkhead isolates energy/driver compartment
(27 a)
Chain/belt guard (all rotating equipment)
(34 g)
Running wheels (Pr:3/4, UC:4)
(25 a) i , iii)
Wheels isolated from driver, chassis, or body
(41 c)
Steering is efficient and has no play
(32 b-c)
If electric steering, demonstrate default safe state
(32 d)
Intuitive steering control
(32b)
Rims 14 to 18 inch
(48 a)
Tyre width > 80mm
(49 c)
Wheel compliance
(48 c)
Tyres do not exceed manufacturer's recommended age
(49 d)
Tyre valves are accessible
(49 f)
Min tread 1.0 mm
(49 b)
Luggage compartment (and luggage)
(46 h)
Towing hook or ring
(46 j)
Front turn indicators
(50 b)
2 front symmetrical headlights
(50 a, f)
Rear turn indicators
(50 c)
Red rear brake light
(50 d)
Red rear running lights
(50 e)
Hazard Lights
(50 h)
Electrical automotive horn
(31 a)
Horn sound level > 85 dBa @ 4 m
(31 b-c)
Passed
8. Electrical Vehicle Design
21 / 21
Correct vehicle electrical schematic
(67 c)
Charger built for battery
(57 d iii)
Charging Protection (fire blanket, Lipo bag)
(24 h)
Capacity < 1000 Wh
(57 d iv)
Max 60 V Peak
(57 a)
Only one Battery, 2 terminals, single physical package
(57 b, i)
Solid metal containment tray OR Lipo bag
(57 d vi)
Batt mount firm, behind b/head, not under seat
(57 c)
Main fuse < 300 mm from +ve terminal ADD fuse size
(57 e)
Elec system has proper fuse protection
(57 e)
Electrical enclosures - transparent
(57 j)
Wiring organized and safe
(27a, 57 k)
Electrical wiring connections visible/no splices
(57 k)
JM Installation in engine compartment
(56 c)
JM visible and accessible from outside
(56 b)
JM Correct circuit location
(56 c)
JM Counting Correctly
(56 c)
Internal Estop Switch
(37 f i)
External Estop mounting location
(37 f ii)
Latching External Estop push button (no push/pull levers)
(37 g)
Blue triangle sticker
(37 f iii)
Passed
9. Energy Verification
13 / 13
Documentation - Schematic
(67 c)
Documentation - Battery/BMS
(67 c)
Documentation - Motor controller
(67 c)
Documentation - Motor size
(67 c)
Self-built battery - cell level current protection
(57 d ii)
In-vehicle Battery Management System
(57 d i)
Purpose built motor controller
(66 a)
JM Position in circuit
(56 d)
Estop Function - Physical Isolation of Batt
(37 d)
Dead man's switch
(37 h)
Efficiency of emergency shutdown
(37 a-c)
JM Counting Correctly
(56 c)
Battery + and - isolated from frame and body
(57 f)
Passed
10. Telemetry
9 / 9
OBC-Pod mounted correctly
(69 a, c)
OBC Backbone mounted correctly
(69 a)
Battery mounted correctly
(69 a)
Sensors mounted correctly
(69 a)
Cables mounted correctly
(69 a)
No direct electrical connection of OBC to car body or chassis
OBC working properly
Shutdown Relay working properly
Switchbox communicating properly
Must pass again
11. Autonomous
21 / 23
Safety driver clearly understands activation of Autonomous System
Safety driver has complete control of brakes when Autonomous System engaged
External lighting activates when Autonomous System on, not manually operated
External lighting clearly visible from all sides
Safety driver demonstrates Autonomous System cut off
Cut off easily reachable by driver
Cut off separate from main autonomous control switch
Cut off disables external lighting
Cut off isolates Autonomous System from vehicle control
Autonomous System status reflected in OBC Manager
Emergency shutdown stops Autonomous System and propulsion
Safety driver has control of steering and brakes after shutdown
Shutdown causes external lighting to go off
Sensors mounting secure and cannot move when vehicle in motion
Autonomous System wiring tidy?
Autonomous System wiring does not hinder movement of actuators
Wiring not in reach of driver
Internal Computer System securely mounted, cannot move
ICS not in reach of driver
Demonstrate control of acceleration, steering and brakes
No remote control components in vehicle
Solenoids, servos and control actuators isolated from driver
Sensors, Actuators and Onboard Computer weatherproof?
Not yet started
12. Final Check
0 / 4
Technical Sticker received
Safety Sticker received
Pit Crew vests received
Transponder received